I will also be removing the swirl flaps which seems to have more detailed info. Mar 15, 2015 · Our EGR system is a little different on the Jeep 612. OM612 EGR Valve Assembly. At same time, I capped off the EGR and and removed the swirl motor. Applications: Mercedes E-Class W210 W211 - OM 612. com/watch?v=cNJQ7fxtPqI Sep 24, 2017 · Please watch: "ZIMALETA MOTORS ONLINE STORE Grand Opening Today Mercedes Sprinter Parts Please Check it out Guys" https://www. The set includes: 5 x O-Ring made of Viton, a material that is resistabt to high temperature, oils, and grease. Sep 24, 2017 · Please watch: "ZIMALETA MOTORS ONLINE STORE Grand Opening Today Mercedes Sprinter Parts Please Check it out Guys" https://www. The USA T1N sprinter changed to a OM647 in 2003 from OM612, both EGR equipped. The tune will take care of the EGR, the swirl motor, and the DPF, and the SCR. That's why simply blocking the egr won't work. 2009 - 2011 Mercedes BlueTec OM642 Full EGR delete kit. Required. com/watch?v=cNJQ7fxtPqI Jun 14, 2017 · Remove EGR Valve, 3. 95. com/watch?v=cNJQ7fxtPqI Jan 4, 2017 · I have an ml270 with an om612 lump in it. uk/itm/264658021018 CDI3 variant: https://www. QTY. The EGR valve is held on with 3 bolts to the manifold and one underneath holding it to a metal support. Mar 13, 2019 · We also designed an EGR DELETE KIT for the stock manifold which removes the big internal choke point. USD $19. 4. This kit allows you to re-use the original inlet manifold with the swirl flaps removed, meaning there are no further issues with the manifold. When this happens, your Sprinter will often blow black smoke and/or the Check Engine Light will May 4, 2016 · Experience of others has shown that disabling the EGR valve w/o blocking the passage through the head results in the condensation of exhaust acids in the intake manifold passage and corrosion of the OM612 intake manifold, eventually resulting in destroying the intake manifold. Jeep Mercedes 2007-2009 OM642 Full EGR Delete. The ecu monitors the maf when the egr is opened to look for a drop in maf. May 4, 2016 · Experience of others has shown that disabling the EGR valve w/o blocking the passage through the head results in the condensation of exhaust acids in the intake manifold passage and corrosion of the OM612 intake manifold, eventually resulting in destroying the intake manifold. Jeep Mercedes 2007-2009 OM642 Full EGR delete kit. . Sep 5, 2016 · 2005 Sprinter EGR ByPass and engine breather ByPass from Turbo, have noticed that Sprinter became more fuel efficant and have more power Jan 4, 2017 · I have an ml270 with an om612 lump in it. I'm not planning on doing any internal rebuilding. Most of the gains from the GDE tune are likely from timing, and injection changes. The EGR valve, by it's very existence and design, becomes clogged with exhaust soot and does not function properly. com/mercedes-cd Sep 24, 2017 · Please watch: "ZIMALETA MOTORS ONLINE STORE Grand Opening Today Mercedes Sprinter Parts Please Check it out Guys" https://www. Our valve is right at the back and the exhaust gas enters the inlet manifold right at the inlet which comes through a water cooled inlet manifold. Previously unavailable and limited stock. youtube. com/watch?v=cNJQ7fxtPqI Sep 7, 2017 · Other than that, there's nothing else to be done. Jun 14, 2017 · Remove EGR Valve, 3. 7 mb, 168 pages Format: . This kit removes the entire EGR system from the OM642 newer 2009 - 2011 Bluetec Mercedes motor that have the Urea Injection System. EGR valve problems and EGR oil leaking. I guess the emissions were better with the electronic turbo and egr of the OM647, other than that its pretty much identical mechanically to the OM612. The EGR valve gets removed, so exhaust gases get re-routed from the engine. Will not work on Sprinter OM642 due to different EGR Jan 31, 2023 · This article covers all the common OM612 Mercedes-Benz engine problems you can expect today. Jul 24, 2020 · Mercedes Benz OM617 EGR Delete Plate with Metal Gasket, Stainless Steel Mounting Hardware and Press In Plug for Lower Manifold Port. Jan 4, 2017 · I have an ml270 with an om612 lump in it. The EGR valve block off plate is made from 6061 Jun 14, 2017 · Remove EGR Valve, 3. This one can be tricky but will come out. Aug 14, 2015 · 2001 ML270 egr delete. Dec 4, 2023 · @hkpierce Thank you for the article - do you know anyone selling an OM612 EGRs for under a $1,000 (OEM) these days? My EGR has less than 10,000 miles on it. com/watch?v=cNJQ7fxtPqI Jan 15, 2017 · There were some issues with corrosion on the OM612 intake, but I don't think that is EGR related? FYI, fuel economy increases from removing the EGR are quite small. A number of us have done the EGR delete, Me, Drover, Fester are some, all good for all of us. Last year, I addressed the leaking oil in the back (oil cooler seal) it was a big job, so I had a mechanic do it. SKU: 612 098 04 17/MB. This gave a 10bhp gain over the stock setup, 330 raised to 340bhp on stock fuel system. 00. Typically, these exhaust gases would be used in the engine for further combustion. Fits: 300D 300CD 300TD 300SD W123 OM617 $28. All Sales Are Final - No Refunds or Returns. Based on the pictures I'm comparing mine to, it looks like I am just missing the bearing and the small screw holding the bearing in place. “Black Death” CDI fuel injector seal failures. Jun 14, 2017 · Remove EGR Valve, 3. Mass Air Flow (MAF) sensor malfunctions. $475. Jul 4, 2010 · Yep sorry you are right Alex. 961 Engines: OM611 OM612 OM613 OM642 OM646 OM647 OM648 Download: 36. The kit includes EGR Cooler bypass tube, block off plates, and EGR coolant fitting made from 304 Stainless steel. Rest of world T1N sprinters stuck with a non-EGR OM612 (and 611) for the entire model run. The car has no cat fitted, is not mapped at all and dosnt have any power box fitted. Download: Mercedes OM612 Multi Engine Service Manual. Jan 7, 2023 · The EGR delete simply means that the vehicle’s exhaust gas recirculation system has been removed to make room for an aftermarket kit. pdf document, Applications: See Image >. com/watch?v=cNJQ7fxtPqI May 4, 2016 · Experience of others has shown that disabling the EGR valve w/o blocking the passage through the head results in the condensation of exhaust acids in the intake manifold passage and corrosion of the OM612 intake manifold, eventually resulting in destroying the intake manifold. I've probably done 40,000km on mine with our issue. co. Table of contents. 2. Common Mercedes OM612 (270 CDI) Engine Problems. There are differences in the EGR valve and coolant routing from the earlier OM642 Engines. I can understand wanting to get rid of the old style OM612 EGR valve. 7 CDI (5-cylinder) engines: OM647 and OM612 installed in the following cars: Sep 24, 2017 · Please watch: "ZIMALETA MOTORS ONLINE STORE Grand Opening Today Mercedes Sprinter Parts Please Check it out Guys" https://www. This kit removes the entire EGR system from the OM642 Jeep Mercedes motors that do not have the later Urea Injection System. There is what looks like a vacuum pot at the front of the intake manifold, this is the EGR inlet valve I believe. I understand these engines are fitted to some sprinters. This is for a genuine WAHLER EGR Valve. uk/itm/264658055987 CDI: http://abbes-performance. view all petrol gasoline & diesel engine manuals. Thanks in advance for any help. This kit blocks the EGR from entering the intake system by blocking it off at the exhaust manifold and removing the EGR components for a much cleaner running and looking engine. Our EGR system is a little different on the Jeep 612. 00 Free Shipping Jun 14, 2017 · Remove EGR Valve, 3. Video to follow soon. ebay. Can anybody give me step by step instructions to remove the egr valve. Intake manifold / swirl flap problems. How to delete intake manofold's Swirl Flaps from 270CDI Sep 24, 2017 · Please watch: "ZIMALETA MOTORS ONLINE STORE Grand Opening Today Mercedes Sprinter Parts Please Check it out Guys" https://www. I want to delete the egr system and trying to find out if a sprinter inlet manifold will work. The clip on the top should pry off with little effort, I removed the intercooler pipe aswell and soaked both in a cleaning solution to de-coke them. Will not work on Sprinter OM642 due to different EGR system. com/watch?v=cNJQ7fxtPqI QTY. Oct 29, 2015 · EBAY:CDI variant: https://www. Feb 24, 2015 · I've also done 5 years and 60k egr deleted on my om612 powered ml270 which did have egr as stock. tw wf tm gi to wi al ar sq jv